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Thermoplastic-Lined FRP Slurry Tanks

These are FRP slurry tanks with an internal thermoplastic liner (e.g. polypropylene, PVC or PVDF) weld‐bonded inside the FRP shell. The thermoplastic liner acts as a chemical barrier, while the FRP provides structural strength. This dual-laminate design is ideal when the slurry is highly caustic or abrasive. It combines the best of both materials: the toughness and rigidity of FRP with the chemical inertness of plastics.

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Key Features

  • FRP Shell: Provides structural support and rigidity for the tank.
  • Thermoplastic Liner: A homogeneously welded plastic layer (typically 3–10mm thick) resisting extreme chemicals.
  • Full Bonded Construction: FRP and liner are bonded with a special adhesive for leak-proof integrity.
  • Factory or Field Lining: Liners can be prefabricated panels or field-welded on larger tanks.

Benefits

  • Ultimate Corrosion Protection: Can handle strong acids, alkalis or chloride-rich slurries that would attack even vinyl ester FRP.
  • Simplified Maintenance: The plastic liner is inherently smooth; no coatings required. If damaged, liners can be repaired independently.
  • Cost-Efficient: Compared to building a full thermoplastic tank, the FRP exterior reduces cost while delivering high corrosion resistance.

Applications

Used where slurries contain aggressive chemicals – for example, high-concentration hydrochloric acid scrubber slurries or seawater FGD applications with seawater and limestone. Also used for waste neutralization tanks in FGD water treatment. The dual-laminate design meets stringent emission guidelines by preventing any leakage of toxic liquids.


Technical Specifications

  • Materials: Liners commonly are polypropylene (PP-H or PP-H 100% virgin), PVDF, or PVC.
  • Standards: Lined vessels often comply with ASME RTP-1 or ISO 14692 for composite pressure vessels.
  • Quality Assurance: Leak testing (air or vacuum box) is performed on liner seams.

Unique Selling Points

We specialize in thermoplastic-lined tanks for the toughest FGD services. Our partnership with experts (e.g. Steuler-KCH glass flake liners) allows us to offer PP/PVDF liners up to 10m diameter. By integrating liners with FRP support, we deliver tanks that withstand chemical attack far beyond conventional FRP, giving plants a safe, long-lasting solution.