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Thermoplastic-Lined FRP Settling Tanks

For highly corrosive effluents, Thermoplastic-Lined FRP Settling Tanks combine an inner thermoplastic liner (e.g. PP, PVC, PVDF) with a FRP structural shell. The thermoplastic liner provides “superb chemical resistance” while the FRP outer shell gives strength. For instance, many treatment plants use PP-lined FRP tanks to store ferric chloride or sulfuric acid safely. The liner is fully welded (hot-gas fused) for a leak-proof barrier, and the FRP side supports the liquid.

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Key Features

  • Dual Construction: FRP vessel reinforced by a continuous weld-seam thermoplastic liner.
  • Material Selection: Liner material chosen based on chemical compatibility; PP and PVC-U are common for acids, alkalis, oxidants.
  • High Bond Strength: Special surface treatment ensures the liner is tightly bonded to the FRP.
  • Full Certification: Designed per ASME RTP-1 (FRP) and EN 12573/EN 13121 (thermoplastic).

Benefits

  • Ultimate Corrosion Resistance: Handles pH extremes and oxidizing chemicals that would attack pure FRP or metal.
  • Extended Service Life: Eliminates liner degradation (compared to painted steel), yielding long, maintenance-free operation.
  • Safety: Eliminates cross-contamination; tight liner seals prevent leaks even with aggressive contents.

Applications

Storage and settlement of aggressive chemicals in pickling, plating and tanning effluents; ferric chloride dosing basins; secondary containment of chemical processing.


Technical Specifications

Typical liner thickness 5–10 mm (PP), FRP laminate thickness ~6–12 mm. Tanks can be vertical or horizontal, insulated if needed. Certified design codes (e.g. ASME RTP-1 D-120, EN 13121) guide wall thickness and reinforcement.


Unique Selling Points

Our tanks use marine-grade vinyl ester or urethane-modified vinyl ester in the FRP shell for added durability, and we weld thermoplastic liners to achieve a truly seamless inner surface. This “dual-laminate” approach outperforms conventional FRP or steel.