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Terminal Blocks

Terminal blocks are insulated devices that join electrical conductors. They provide a secure junction for wires in an organized, maintainable way. Plastic terminal blocks typically have a rigid base (made of phenolic or thermoplastic) and metal clamping inserts. Wires are inserted and clamped by screws or spring mechanisms, enabling easy distribution of electrical circuits.

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Key Features

  • Insulated Housing: Bases made from Bakelite (phenolic) or PBT, which are highly insulating and fire-resistant.
  • Mounting Format: Commonly DIN-rail mountable for industrial racks; modular strip design.
  • Connection Types: Screw-down clamps, spring clamps, or push-in connectors for copper wires.
  • Barrier Design: Many include removable partitions (barriers) to prevent accidental shorts between adjacent terminals.

Benefits

  • Safe Wire Termination: Provides a neat, tactile-proof cover over live wire connections.
  • Ease of Maintenance: Wires can be disconnected and reconnected without altering the circuit layout.
  • Customization: Blocks can be mixed (different amperages, colors) to match wiring schematics.

Applications

  • Control Cabinets: Internal wiring junctions in PLC panels, distribution boards.
  • Motor Control Centers: Grouping incoming power and outgoing motor leads.
  • Lighting Systems: Neutral and ground bus assembly in luminaires.

Technical Specifications

  • Material: Housing from phenolic resin or high-grade plastics (PBT).
  • Current Rating: Often 5–30 A per terminal, depending on gauge.
  • Voltage Rating: Up to 600–1000 V in high-insulation blocks.
  • Flame Retardant: Many bases UL94 V0 rated; meets V-2 at minimum.

Unique Selling Points (USPs)

  • Premium Insulators: Use of Bakelite/PBT ensures “unbreakable, non-hygroscopic, highly insulating” performance.
  • Touch-Proof Design: Closed housing prevents finger contact with live terminals.