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Rigid Type Terminals

Rigid-type terminals are insulated terminal strip blocks used for secure wire connections. They are called “rigid” because their bases and housings are made from hard thermoset or thermoplastic materials (e.g., phenolic resin or PBT) rather than flexible materials. The blocks provide fixed channels with embedded metal clamps or screws to clamp wires on a DIN rail or panel.

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Key Features

  • Insulating Body: Typically made from phenol-formaldehyde (Bakelite), PBT or similar high-dielectric plastics. These materials are non-hygroscopic and withstand high voltages.
  • Touch-Proof Housing: Enclosed design covers the live terminals for safety.
  • Connection Methods: Screw or spring clamp types for fastening copper wires. Some versions incorporate wire entry barriers to prevent shorts.
  • Modularity: Blocks can be snapped side-by-side on DIN rails or in modular assemblies.

Benefits

  • Safety: Rigid insulating bodies ensure the terminals stay securely in place and reduce risk of fire or short (material is flame-retardant).
  • Durability: Phenolic and PBT bases resist cracking and maintain insulation integrity over time.
  • Vibration Resistant: Solid mounting prevents loosening in mobile or high-vibration applications.

Applications

  • Control Panels: Wiring junctions in automation cabinets, motor control centers, and PLC enclosures.
  • Power Distribution: Connecting power and neutral conductors in switchgear and distribution boards.
  • Telecom & Data: Organizing twisted pairs or grounding bars in network equipment.

Technical Specifications

  • Material: Insulating resin (phenolic or PBT) for the housing; copper or brass conducting parts.
  • Voltage Rating: Up to 500–1000 V AC depending on design; PBT parts often rated for high impulse voltages.
  • Current Rating: Typically 10–30 A (some heavy-duty versions up to 100 A).
  • Certifications: UL/CUL, IEC (often IP20 rated for finger protection).

Unique Selling Points (USPs)

  • Premium Insulation: Use of Bakelite and high-grade PBT provides “non-hygroscopic, highly insulating” properties unmatched by lower-grade plastics.
  • Universal Compatibility: Many are designed to accept standard ferrules or bootlace crimp terminals for easy wiring.
  • Stable Connection: Rigid blocks maintain torque settings and contact pressure over repeated cycles and temperature changes.