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Polycarbonate Enclosures

Polycarbonate enclosures are heavy-duty plastic housings designed for industrial electronics, meeting NEMA 4X/IP65 protection standards. They are UL listed, waterproof and weatherproof, offering durable, lightweight, impact-resistant, and UV-stabilized protection. These enclosures safeguard sensitive circuitry in harsh environments – outdoor panels, control boxes, telecom and security equipment, and other industrial applications. The polycarbonate material remains tough under temperature changes (can be heated/cooled repeatedly without losing integrity) and resists corrosion.

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Key Features

  • IP65/IP66/IP67 & NEMA 4X Rated: Sealed gaskets and robust construction keep out dust and high-pressure water jets.
  • High Impact Strength: Extremely durable polycarbonate walls protect against physical shocks and vandalism.
  • UV-Stabilized, Non-Corrosive: Material is UV-resistant for outdoor use and won’t rust or corrode like metal enclosures.
  • Clear Cover Options: Many models have transparent polycarbonate lids for easy visual inspection without opening the case.
  • Flame-Retardant: Often UL94 V0 rated, self extinguishing to meet electrical safety codes.
  • Customizable: Easily drilled or machined for connectors; many come with mounting bosses, DIN-rail options, and knockouts.

Benefits

  • Robust Protection: Safeguards electronics from rain, dust, chemicals, and UV sunlight, reducing downtime and maintenance.
  • Lightweight & Portable: Much lighter than metal boxes, simplifying installation and shipping.
  • Cost-Effective: Lower cost than heavy-gauge metal while providing equivalent environmental protection.
  • Thermal Stability: Handles wide temperature swings without deforming or cracking.
  • Insulating: Polycarbonate is electrically insulating, enhancing safety for live equipment.

Applications

  • Industrial Controls: Junction boxes, sensor enclosures, PLC/control panel housings, and motor drive cabinets.
  • Outdoor Equipment: Field instrumentation, security camera mounts, LED lighting controls, and solar power inverters.
  • Telecommunications: Weatherproof enclosures for routers, antennas, and network switches.
  • Automation & Instrumentation: Factory floor terminals, process monitoring units, and railway signal housings.

Technical Specifications

  • Material: 100% polycarbonate (often 10–15% glass-filled) – UL94 V0 rated.
  • Ingress Protection: Standard IP65 (dust-tight, low-pressure water jets); many variants IP66/IP67 (water jets/high-pressure; immersion).
  • Temperature Range: Typically –40°C to +120°C (depending on grade).
  • Standards: Compliant with UL 508A, NEMA Type 4X/6; many are RoHS- and REACH-compliant.
  • Available Sizes: Wide range of standard sizes (small handheld boxes to large panel enclosures); many custom sizes available.

Unique Selling Points (USPs)

  • Premium Durability: Combines extreme toughness with lightweight design – won’t dent or rust like metal boxes.
  • Superior Visibility: Clear or smoke-tinted covers allow visual check of internal status indicators.
  • Comprehensive Accessories: Options for cable glands, mounting flanges, DIN rails, and custom cutouts right from the factory.
  • Global Certifications: Meets international safety and protection standards (UL, CE, IEC) for worldwide markets.