Key Features
- Primary supports such as shoes, saddles, and hangers for direct pipe load-bearing
- Secondary structural frames and base supports for alignment and anchorage
- Engineered using stress analysis tools (CAESAR-II) for load optimization
- Rubber/EPDM-lined clamps to prevent surface damage to GRP/GRE pipes
- Corrosion-resistant materials including galvanized, stainless, or FRP-coated steel
- Available in various types: fixed, guided, sliding, and spring-loaded supports
Benefits
- Ensures safe load transfer and prevents pipe deformation
- Reduces stress at joints and minimizes risk of leaks or fatigue failure
- Supports accommodate thermal expansion and seismic/vibration loads
- Customized to site-specific piping layout and load conditions
- Speeds up installation with pre-engineered support kits
- Increases service life of the entire GRP/GRE pipeline system
Applications
- Chemical and process industries
- Oil & gas refineries and offshore platforms
- Water and wastewater treatment facilities
- Power generation plants
- HVAC and utility piping systems
- Marine and coastal infrastructure
Technical Specifications
- Pipe Size Range Supported: 25mm to 4000mm OD
- Load Rating: Up to 20 kN (depending on design and clamp type)
- Support Types: Fixed, Guided, Sliding, Spring-loaded, Anchored
- Materials: Hot-dip galvanized steel, SS304/316, FRP profiles
- Liners: EPDM, Neoprene, or Silicone rubber as required
- Analysis Methodology: CAESAR-II or equivalent piping stress simulation
Unique Selling Points (USPs)
- Custom-designed for GRP/GRE pipes to avoid over-constraining or damaging the pipe
- Integration with stress analysis for optimal support locations and types
- Wide variety of configurations available for both horizontal and vertical piping
- Factory-finished assemblies for fast, error-free installation
- Engineered for harsh environments including offshore, chemical, and seismic zones
- 1. Primary Supports
- 2. Secondary Support
- 3. Piping stress analysis (CEASER-II)
- 4. Types of Clamping Mechanism
Primary Supports
Primary supports are components that directly carry the weight of the GRP/GRE pipes and their contents. These include saddles, clamps, and hangers that attach directly to the pipe and are responsible for handling static and dynamic loads.
Key Features
- Designed for direct contact with GRP/GRE pipes
- Rubber-lined saddles to prevent surface damage
- Made from galvanized or stainless steel
- Fixed, guided, or sliding configurations available
- Adjustable height and position for site flexibility
Benefits
- Prevents pipe sagging and deformation
- Maintains alignment under full operating load
- Reduces risk of stress-related failure
- Lightweight and easy to install
- Minimizes maintenance over system life
Applications
- Horizontal and vertical GRP/GRE pipeline runs
- Pump and valve connections
- Equipment supports
- Elevated or suspended pipeline sections
Technical Specifications
- Size Range: 25mm to 4000mm OD
- Load Rating: Up to 20 kN
- Materials: HDG steel, SS304/SS316, FRP composite base
- Liners: EPDM or Neoprene rubber
- Finish: Painted, galvanized, or powder-coated
Unique Selling Points (USPs)
- Custom-manufactured to suit pipe diameter and weight
- Designed for point load reduction on composite pipes
- Compatible with corrosion-prone or chemically aggressive environments
Secondary Supports
Secondary supports are structural elements that anchor or guide the primary supports and maintain pipe routing and alignment. They are critical for lateral stability and system rigidity.
Key Features
- Base frames, anchor brackets, and guide rails
- Adjustable orientation and height
- Designed for load transfer to structural beams or floors
- Options for rigid or dynamic (spring/damper) systems
- Made from industrial-grade metals or FRP
Benefits
- Maintains pipe orientation during operation
- Absorbs external forces such as wind and seismic load
- Enhances vibration resistance
- Supports system expansion and contraction
- Reduces stress at critical joints
Applications
- Structural pipe supports on racks, sleepers, or walls
- Offshore and marine installations
- Utility tunnels and pipe bridges
Technical Specifications
- Structural Capacity: As per project load data
- Material Options: Galvanized steel, FRP, Stainless steel
- Anchoring Options: Welded, bolted, or embedded
Unique Selling Points (USPs)
- Engineered for compliance with local building codes
- Designed to work with GRP-specific support requirements
- Modular construction for rapid deployment and adjustment
Piping Stress Analysis (CAESAR-II)
Piping stress analysis is conducted using industry-standard software such as CAESAR-II to determine optimal placement and type of pipe supports. It ensures the pipe system performs safely under pressure, thermal, seismic, and mechanical loading conditions.
Key Features
- 3D modeling of entire pipe support system
- Load calculations (dead weight, thermal expansion, surge)
- Code compliance verification (ASME B31.3, ISO 14692)
- Simulation of dynamic events (vibration, water hammer)
- Precise output for support reaction and movement
Benefits
- Reduces risk of pipe failure and downtime
- Ensures code-compliant and optimized design
- Saves cost by eliminating over-design
- Enables predictive maintenance planning
- Tailors support spacing and types to actual field conditions
Applications
- Critical industrial piping systems
- High-temperature and high-pressure networks
- Marine and floating structures
Technical Specifications
- Software: CAESAR-II or equivalent
- Analysis Parameters: Load, temperature, displacement, pressure
- Output: Isometric diagrams, load data tables, displacement graphs
Unique Selling Points (USPs)
- Integrated engineering service with support design
- Backed by experienced stress analysts
- Ensures safe operation under worst-case load scenarios
Types of Clamping Mechanisms
Clamping mechanisms are designed to securely hold GRP/GRE pipes without damaging the pipe surface. They ensure that pipes are safely restrained or guided, allowing controlled expansion and vibration damping.
Key Features
- Available in fixed, sliding, and guided types
- EPDM or silicone-lined to prevent pipe abrasion
- Stainless steel or powder-coated clamp bodies
- Hinged or split-saddle design for ease of installation
- Fire-resistant and anti-vibration options
Benefits
- Protects the structural integrity of the pipe
- Allows for pipe expansion and contraction
- Provides long-term corrosion and wear resistance
- Easy to assemble and maintain
- Reduces system noise and vibration
Applications
- Industrial and utility piping layouts
- Chemical and corrosive environments
- Overhead and wall-mounted pipelines
Technical Specifications
- Clamp Diameter Range: 25mm to 4000mm
- Lining Materials: EPDM, Neoprene, Silicone
- Clamp Body: Mild Steel, SS304/SS316
- Load Capacity: Up to 10 kN (varies by design)
Unique Selling Points (USPs)
- Designed specifically for GRP/GRE pipe geometry
- Eliminates stress concentration and cold flow issues
- Tested for durability under dynamic and thermal loads