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FRP Slurry Tanks

FRP slurry tanks store the limestone or lime slurries used in FGD processes. These vertical cylindrical or rectangular tanks are constructed from FRP to handle abrasive lime particles and alkaline water. FRP is ideal for slurry service because it combines chemical resistance with toughness. For example, Plasticon notes that “GRP is very resistant and anti-abrasive” and “the perfect solution for the storage of lime slurry” in FGD. Tanks can be factory-built (up to ~10m dia) or field-wound on site for larger sizes.

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Key Features

  • Corrosion-Resistant FRP Shell: Vinyl ester or epoxy resin laminate, often with multiple layers of chopped/mat glass.
  • Abrasion Resistance: Outboard reinforcement (e.g. C-glass) to resist slurry erosion.
  • Large Capacity: Volumes from a few cubic meters to several thousand cubic meters (e.g. diameters 2–10m+).
  • Accessories: FRP manways, agitators shafts (FRP or stainless), level fittings, mixers.

Benefits

  • No Rust or Leaks: Unlike steel tanks, FRP will not pit or corrode from slurry exposure.
  • Long Service Life: Tanks operate for decades without the costly recoating needed for steel.
  • Tight Construction: FRP’s flexibility allows seamless, leak-tight construction even for large tanks.

Applications

Store raw water-slurry mix, recycled slurry, or gypsum slurry in power plant FGD systems. Also used as recirculation basins (slurry surge tanks) and neutralization tanks. Any FGD plant requiring heavy-duty slurry containment benefits from FRP’s abrasion and corrosion resistance.


Technical Specifications

  • Standards: Often built to API 650 (FRP adaptation) or local tank codes.
  • Wall Thickness: 3–6mm+ depending on size and corrosion allowance.
  • Seismic/Wind Design: Per project location (FRP has high tensile strength and ductility).

Unique Selling Points

We engineer each FRP tank for project conditions. For extreme abrasion service, we can incorporate glass-flake linings or sacrificial coatings. Our field-wound tanks (up to 8m dia × 15m high, as per a recent project) demonstrate that FRP handles very large FGD slurry volumes. Combined with FRP piping and distribution headers, our slurry tanks form fully composite systems that minimize plant maintenance.