Go Back

FRP Ion Exchange Vessels

FRP ion exchange vessels are cylindrical tanks designed to hold ion-exchange resins (cation and/or anion) for water softening, deionization and demineralization. The fiberglass-reinforced shell is inherently acid- and alkali-resistant, making it ideal for the harsh regeneration chemicals (acid/HCl and caustic/NaOH) used in ion-exchange processes. These vessels typically feature top-access or bolted covers, tangential inlet nozzles and internal resin support nozzles. The result is a robust, leak-tight tank that treats water with high purity.

Product Inquiry

Key Features

  • Corrosion-Proof FRP Shell: Fiberglass laminate (often vinylester) resists chemical attack.
  • Tangential Inlets & Distributors: Promote uniform flow through the resin bed.
  • Removable Nozzles: FRP or plastic distributors at bottom prevent resin loss.
  • Multiple Configurations: Single-tower softener, mixed-bed demineralizer, multistage systems.
  • Lightweight Structure: Easier to ship and install than all-metal tanks.

Benefits

  • Long Service Life: No pit corrosion from salt regeneration (unlike steel).
  • Purity: Non-metallic components prevent ion bleed into treated water.
  • Efficiency: Even flow ensures full utilization of resin capacity.
  • Flexibility: Can be lined or jacketed if needed for extreme conditions.

Applications

  • Water Softening: Removal of Ca²⁺/Mg²⁺ using Na-form resins (in boilers, cooling systems).
  • Demineralization: Two-bed or mixed-bed systems for ultrapure water (pharma, power plant).
  • Continuous Deionization (CDI/EDI): The FRP vessels house electrodeionization modules.
  • Process Water Treatment: Food & beverage, microelectronics, or boiler feed water polishing.

Technical Specifications

  • Sizes: Common diameters 150 mm–1200 mm, heights 1–4 meters.
  • Pressure/Temp: Often atmospheric to ~4 bar; temps up to 50–60°C.
  • Material: FRP body (vinylester epoxy), EPDM seals.
  • Compliance: Many meet NSF-61 for potable reuse.

Unique Selling Points

  • Chemical Durability: Withstands aggressive regenerants, outperforming carbon steel tanks.
  • Custom Layouts: Tanks can be tandem (dual tower) or duplex, and fitted with automation valves.
  • Reduced Downtime: Modular FRP units can be replaced or upgraded easily in plant.
  • Full Support: In-house distributor design ensures minimal headloss and efficient backwash.