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Ceiling & Side Ceiling Panels

Ceiling panels (including side ceiling soffits) form the overhead finish of train interiors, concealing roof structure, ducts and wiring. They are made from honeycomb sandwich composites for low weight and high rigidity. Panels can integrate LED lighting panels for even cabin illumination with minimal glare. Surfaces are typically laminated or painted with fire-resistant coatings, providing both aesthetics and compliance with stringent rail fire standards.

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Key Features

  • Honeycomb Sandwich Structure: Provides lightweight, stiff panels.
  • Integrated Lighting: Panels support flush-mounted LED modules that create uniform, glare-free lighting.
  • High-Pressure Laminate (HPL) Finish: Wide range of colors and textures; HPL resists wear, moisture and heat.
  • Fire Safety: Materials selected to meet railway flame and smoke requirements.
  • Acoustic Treatment: Optional porous layers for improved sound absorption.

Benefits

  • Energy Efficiency: Lighter ceiling panels contribute to reduced fuel consumption.
  • Bright, Comfortable Interior: Large area lighting diffusers enhance passenger comfort.
  • Sleek Aesthetics: Clean lines hide fixtures and support structures for a modern look.
  • Easy Maintenance: Panels can be individually removed for access to roof equipment.
  • Longevity: Sandwich construction and quality finishes retain strength and appearance over years.

Applications

  • Passenger Car Ceilings: Main roof spans of coaches and metro cars.
  • Vestibules and Gangways: Side ceiling panels in corridors.
  • Special Installations: Custom ceiling modules for lounge or premium cars.

Technical Specifications

  • Panel Thickness: Commonly 10–20 mm (including core and skin).
  • Materials: FRP or aluminum faces with honeycomb core.
  • Finishes: Flame-retardant HPL, PVC, or epoxy paint.
  • Lighting Integration: Cut-outs or bonded LEDs; certified to EN 50155/NEC for onboard use.

Unique Selling Points (USPs)

  • Custom Lighting Solutions: Ability to embed logo or decorative lights across ceiling panels.
  • Superior Weight Savings: Reduces vehicle mass without sacrificing strength.
  • Certified Safety: Panels and adhesives are EN 17460 bonded and A1-Class certified, ensuring safe installations.
  • Modular Replacement: Damaged sections can be swapped without full re-panelling.