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Carbon Fiber Straps

Carbon fiber straps (also called flat bars or laminates) are pultruded tape-like composite sections. They offer the high tensile strength of carbon fiber in a flexible, flat geometry. These straps are used in structural reinforcement (e.g. retrofitting beams and columns), in composite assembly, or as flexible couplings. Typically a few millimeters thick and up to 100 mm wide, carbon straps can flex moderately around curves, making them versatile tension members.

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Key Features

  • High Tensile Capacity: Carbon straps exhibit tensile strengths in excess of 1500 MPa, comparable to rods but in a flat form.
  • Flexible Lengthwise: Can be bent in one axis (flat-wise) for wrapping or contouring around structures during installation.
  • Bondable: Excellent bonding surface for adhesives, allowing them to be glued onto concrete or metal.
  • Minimal Stretch: Elongation under load is very small (<1%), so they effectively hold shape of structures.

Benefits

  • Reinforcement: Used to strengthen masonry, concrete beams, and wooden structures without adding significant weight.
  • Low Profile: Thin cross-section allows use in tight retrofit spaces.
  • Chemical Resistance: Suitable for wet or corrosive environments where steel straps would corrode.

Applications

  • FRP reinforcement straps on building beams, columns, and bridge decks.
  • Tie-down straps in machinery or as torque rods (e.g. in aerospace).
  • Structural webbing in composite panel construction.

Technical Specifications

  • Material: Unidirectional carbon fiber pultrusion in epoxy resin.
  • Width: Commonly 25–100 mm; custom widths available.
  • Thickness: Typically 2–10 mm.
  • Mechanical: Tensile modulus ~150–200 GPa, ultimate strain ~1–2%.

Unique Selling Points (USPs)

  • High Modulus, Low Creep: Under sustained load, carbon straps maintain tension better than fiber tapes.
  • Pultruded Quality: Straight fibers across width give uniform properties – unlike braided or woven tapes.
  • Premium Reinforcement: Considered a “service-class” upgrade when steel plates or rods are too heavy or susceptible to corrosion.